Recycling

In order to achieve a circular and green economy, it is necessary to optimize recycling processes of battery storage systems. The aim is to close material cycles and secure sources of materials. We are working on environmentally friendly and efficient recycling processes for batteries, electronic components, photovoltaic panels, fuel cells and electrolyzers.

We pursue the zero-waste principle, a low CO2 footprint and energy and resource efficiency, as well as monitoring and automation for effective process control. We want to offer holistic solutions that range from the initial idea to development and optimization on a pilot plant scale.

Recycling Process Development and Life Cycle Analysis

Pilot plant for Lithium recovery.
© Fraunhofer IKTS
Pilot plant for Lithium recovery.

Fraunhofer IKTS focuses on the development of holistic, raw material-independent approaches to increase recovery and recycling rates. At the same time the purity and quality of the recycled products are to be increased. The purpose is to provide products in primary quality that meet the needs of the industry and thus the necessary requirements. The recovery of critical raw materials is carried out from lab until pilot scale using hydrometallurgical approaches.

Additionally sustainable assessments, which include economic, technical and ecological aspects, can be carried out not only for the overall recycling process, but also for individual key processes that help to make a recycling approach more efficient. In addition, Fraunhofer IKTS develops design guidelines for various applications with a focus on batteries to ensure a cycle-oriented and recycling-friendly design.

Contamination Analysis

Material from hydrometalurgic recycling.
© Fraunhofer IKTS
Material from hydrometalurgic recycling.

Another area of expertise at Fraunhofer IKTS is determining the influence of various impurities on the recovered product. Here the limit of impurities that the product can tolerate for the market requirements of a specific application is determined. This helps to reduce certain purification steps and thus maximize the efficiency of the entire value chain.